Mechanized Welding Systems

Cell case, pipes, flanges with FCW Compact

Characteristics: Compact circular seam welding system with two welding heads, rotary unit and tailstock for various tasks, wide range of functions, user-friendly system controls and remote control.

Material:

• Steel, CrNi, Al, duplex, nickel based

Welding processes:

• MIG/MAG (CMT), TIG (cold & hot wire, ArcTig), plasma

Cylindrical components such as cell case shell rings with FCP seam welder

Characteristics: Longitudinal seam welding system for internal and external welding of cylindrical components with a large diameter in tank and cell case construction, welding carriage with accompanying wirefeeder, pneumatic clamping system, user-friendly system controls and remote control.

Material:

• Steel, CrNi, Al, duplex, nickel based

Welding processes:

• MIG/MAG (CMT), TIG, plasma

 

Robotic Welding Cells

Robotic welding cell in use at Anton Paar (Austria)

Challenge: Ongoing sales growth and a shortage of skilled workers made the switch from manual to automated welding a must, despite small batch sizes of 1 to 400 pieces. The requirements were: a high degree of system autonomy, flexibility in terms the number, shape and size of the components, in their positioning, and in the use of different welding processes.

Solution:

Handling-to-Welding robotic welding cell

Welding processes:

• TIG
• MIG/MAG (CMT, PMC)

Housing, flange and root face connections with handling to welding weld cell

Characteristics: Robotic welding system for a wide range of tasks and components, which is cost effective even for small batch sizes. System controls with 3D real-time visualization, high level of welding autonomy and safety, welding data management.

Material:

• Steel, CrNi, Al

Welding processes:

• MIG/MAG (CMT), TIG

Housing connections with handling to welding weld cell

Characteristics: Robotic welding system for welding inverter housings made of sheet metal in varying thicknesses. System controls with 3D real-time visualization, high level of welding autonomy and safety, ERP interface, welding data management.

Material:

• Al

Welding processes:

• MIG/MAG (CMT Mix, PMC Ripple Drive)

Watch video about handling to welding

Flanges, frames and dished ends and various other components with FRW compact

Characteristics: Compact robotic welding system for various components, cost effective from a batch size of one, user-friendly system controls with 3D real-time visualization, smart welding data management, high safety standard.

Material:

• Steel, CrNi, Al, duplex

Welding processes:

• MIG/MAG (CMT), TIG, plasma

 

Overlay Welding

Overlay welding of valves with “Endless Torch Rotation System”

Characteristics: Overlay welding system with endless rotating welding torch for overlay welding of components with complex shapes such as bore to bore advanced, race track, ring groove, circle segments, flanges with bores, sphere sections and more.

Material:

• Steel

Welding processes:

• TIG (cold & hot wire, SpeedClad 2.0)

Boiler & vessel connections with multi welding system

Characteristics: Welding system for overlay, longitudinal seam and circumferential welding of various components such as boilers, vessels, pipe extensions, pipes, pipe-flange connections or valves.

Material:

• Steel, CrNi, Al, duplex, nickel based

Welding processes:

• MIG/MAG (CMT), TIG (cold & hot wire), ArcTig, SpeedClad 2.0), plasma